
synchronising circuits
Introduction
During aircraft turns or
manoeuvres, if wing air loads on one wing are greater
than loads on the other wing, and, we attempt to sweep the wings back or sweep
them forward, these motions will occur so unevenly that probable loss of
aircraft and pilot will result. Therefore, if we want to synchronize our
sweepback motion, we must use devices called flow equalizers.

Another example where flow equalizers are needed is in case of
air-to-air missile attack. Suppose our selector valve is set to neutral and we
try to get away from a rocket missile by turning right or left. The pressure
forces on the wings would be so unequal that the wing actuating cylinder (of the
wing undergoing the smaller turn radius) would act as a pump, since its greater
pressure loading would cause wing sweepback. The hydraulic fluid would be pushed
out of one cylinder and the only path that it could take would be to the other
wing's actuating cylinder, causing that cylinder’s wing to go in the opposite
direction to that of the first wing. This would be catastrophic.

If a downward force is applied to the left piston and the
selector valve is closed, the oil is forced into the right cylinder causing the
right piston to move up--a motion opposite to what is needed.
Flow Equalizer
A device that may be used as a flow equalizer is a power pump that is
run in reverse. If the power pump direction were reversed, the flow
would push on the outer teeth of the gear and not on the meshing teeth at the
centre because the oil can’t be compressed. Since fluid moves towards the meshed
teeth at the centre of the pump (A1), as well towards teeth
closest to pump casing (A2), and since the fluid pressure
acts on twice the teeth area (A2) than at A1, the gear direction reverses, as compared to the direction of
operation of a power pump.

Thus the flow equalizer is made up of two power pumps placed side by side in
which the drive gears of both pumps are connected (see the side view for the
figure below). The main figure (the one in red) shows the two power pumps of the
side view, cut along the side view's centreline and opened like a book.
When one drive gear turns (2), it causes the other to turn as well (1) through
the connection (the blue shaft). Since the volumetric output per revolution is
the same for both sides, we have found the right device to keep
synchronization.
This kind of power pump is set between the two cylinders requiring
equalization and would channel the flow to both cylinders (as shown below
left). The VICKERS EQUALIZER setup is shown below right, where the VICKERS
pumps are connected by a shaft at the centre of the diagram. Input is at
the top of the pumps and outputs are shown by the red arrows.
You should never connect the actuation cylinders of the two wings is series,
since this type of circuit, for it to work, would require cylinder (1) to put
out twice the fluid pressure, or even more, in order to operate itself
and cylinder (2) [see the figure below). The hydraulic fluid in this
series type of circuit will burst the hydraulic tubing, due to the fluid
pressures required to operate both actuating cylinders, and, because this type
of circuit does not compensate for expansion or contraction of the hydraulic
fluid. The tubing between cylinders and to the selector valve are coloured
both blue and red because they can transmit high pressure hydraulic fluid as
well as return line pressure hydraulic fluid.

Sequencing Circuits
These circuits are used to cause certain operations to occur in a particular
sequence. Sequencing circuits have been used, for example, for the complete
ejection of a pilot from the plane. The sequencing valve is such that it sends
hydraulic fluid through the valve to the other sequencing valves and actuating
cylinders. As the piston rod (of the extreme left cylinder) moves upward,
it activates the sequencing valve releasing hydraulic fluid to the next
cylinder.

Sequencing Valve Operation
As the actuating cylinder piston moves upward, it hits the rod of the
sequencing valve (shown in green). The rod, in turn, moves up into the
sequencing valve pushing the poppet up and releases the hydraulic fluid from the
holding side (blue side) to the releasing side (red side), permitting it to go
to the next cylinder and sequencing valve.

In the diagram below, the system is set so that the sequence of actuation
is 2,4,3,1.

Double Sequence
We can design a system so that it can perform a double sequence of
actuations. In the diagram below, the system is set so that when the selector
valve is open to the "red" side, the sequence of events from left to right is
1,3,4,2 (cylinder numbers in red). When the selector valve is open to the "blue"
side, the sequence of events goes from right to left and is 4,3,1,2.

By proper connection of the sequencing valves and actuating cylinders, any
sequence of events can be made to occur.
|